Partner project involving Premium AEROTEC, Daimler, and EOS for developing series additive manufacturing reaches new milestone
The downstream post-processing has also been extensively automated: A robot takes the build platform with the parts from the setup station and places it in a furnace for subsequent heat treatment. The same robot then removes the platform again and takes it to a three-dimensional optical measurement systemfor quality assurance purposes. Finally, the build platform is conveyed to a saw, which separates the parts from the platform, making the components ready for further use.
Jasmin Eichler, Daimler AG, Head of Research Future Technologies: “3D printing is well on the way to establishing itself in the automotive sector as an additional manufacturing method with great versatility. With this collaborative pre-development project, we are taking a significant step towards achieving cost-effectiveness in metal 3D printing throughout the process chain. The project lays the cornerstone for the future realization of larger quantities in the automotive series production process – with the same reliability, functionality, longevity, and economy as for components from conventional production.”
In the coming months, the pilot process chain will be further tested at the technology center in Varel and parts of the facility will be audited. In addition, production data will be collected and analyzed with the aim of collating precise data on process times, profitability, and cost optimization. The NextGenAM project is therefore moving continuously closer to its goal of producing highly complex aluminum components in series production in a particularly economical additive manufacturing process.
For more information on the project please click here.